News

Focus on new heater solutions


14

2022

-

06

Advantages of ceramic heating sheets

Author:


Advantages of ceramic heating sheets:

Advantages of ceramic heating sheets:

 

1. Simple structure;

 

2. Rapid temperature rise and fast temperature compensation;

 

3. High power density;

 

4, the heating temperature is high, up to 500 ° C or more;

 

5, high thermal efficiency, uniform heating, energy saving;

 

6, no open fire, safe to use;

 

7, long life, power loss reduction;

 

8. The heating element is insulated from the air, and the components are resistant to acid and alkali and other corrosive substances;

 

Fourth, the main raw materials:

 

1. Substrate: white multi-layer alumina ceramic with а-Al2O3 content of not less than 95%

 

2. Lead wire: Nickel wire with Ф0.48mm is used.

 

3, casing, adhesive tape: Teflon, high temperature adhesive tape

 

4, resistance: high temperature materials such as tungsten

 

Five, the main performance:

 

1, electrical performance

 

Insulation resistance: R≥5×108Ω [500VDC]

 

Rated applied voltage: 220VAC/110VAC

 

Resistance: R + 10% (23 + 1 ° C) or according to user contract requirements.

 

2, aging test: apply 110% of the rated voltage, a diode in series, on and off for 3 minutes for a cycle, a total of 2 cycles without abnormalities.

 

3, voltage boost test: add 130VAC, 250VAC voltage, a diode in series, the heating sheet is energized for 10 seconds under each voltage, no abnormality. [Applicable to 230VAC heating sheet]

 

4, thermal test: under normal voltage, the heating substrate is evenly heated, no abnormalities.

 

5, physical properties

 

Body density ≥ 3.6g/cm3

 

Bending strength ≥ 260MPa

 

6. Lead tension: the axial direction is not less than 5Kgf, and the angle between the axis and the axis is not less than 3Kgf.

 

7, temperature performance:

 

Operating temperature 100 ~ 230 ° C: The highest temperature can reach 500 ~ 700 ° C.

 

8, heating efficiency: up to 30 seconds to reach the working temperature.

 

9. Reliability: 30 minutes after installation, 30 minutes for a cycle, no abnormality after 1000 cycles.

 

Exterior: 

 

The appearance is free from mechanical damage burrs, cracks, rust, and pollution, and the warpage is not more than 0.005 mm/mm.